FLANGE JOINT TOOL KIT
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Poor flange
assembly is the most common cause of gasket leakage and yet experience
shows that good practice is relatively simple to achieve: Trained
technicians working to clear procedures and with the correct equipment
will result in a properly assembled flange.
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Novus Flange Joint
Tool Kit complements our joint making procedure in assisting technicians
in the making of properly assembled and reliable flanged joints.
Each kit contains a number of effective tools that help to ensure
that the flange has the correct surface finish, is properly aligned
and is assembled correctly.
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| Each Flange Joint Tool Kit contains: | |
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Flange Gap tool Flange Surface Comparator torch for checking flange surface condition Engineering handbook |
| For more information on training please contact us | |
NOVUS SELECTTM SOFTWARE
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Novus has
developed Novus SELECT, a user-friendly software program designed
to help
with both selection and installation of our products. The program
utilises material compatibility data combined with practical know
how to simplify the selection process, helping you make an informed
choice about which is the correct gasket for the application.
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The suitability of a gasket
material in a given application is dependent on a number of factors
including chemical resistance, temperature and pressure capability,
flange material and flange configuration and resistance to thermal
cycling. Choosing the right material for the application can be a
difficult and confusing task. |
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It is equally critical that
the prescribed bolt loadings are sufficient to seat the gasket under
the service conditions without overloading the gasket, bolting or
flange. Consideration must be given to the minimum and maximum seating
stress of the gasket as well as the relaxation of the gasket and
studs and must allow for any variation in actual versus specified
load through inaccuracies in bolt loading. |
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| What Novus SELECT does: | ||
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Introduction Leaks and Emissions Flange Design Issues Flange Joint Preparation and Assembly Records and Traceability Tightening Joints On-Line Emission Monitoring Control of Fugitive Emissions |
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| Novus SELECT calculates the required bolt stress and torque for a given application based on the material limits of both gaskets and bolts AND the effects of relaxation and assembly variation on the gasket stress. Its user friendly interface simplifies the calculation process for both standard and non-standard designs helping to ensure that the gasket will seal throughout its service life. | ||
| The program can also be modified by Novus to accommodate plant specific requirements. | ||
| The list of gaskets, bolt grade or lubricant type can be refined to include only those which are used on site, making the program ideal for plant based use. | ||
| For more information on training please contact us | ||
| VIDEO TRAINING - "Control of Flange Joints in the Chemical Industry" |
Our training program “Control
of Flanged Joints in the Chemical Industry” is designed to
ensure that all individuals with responsibilities in connection with
ensuring the safe control of flange joints are trained and validated
as competent to undertake these responsibilities. The program is
based around a video presentation of best practices produced in conjunction
with Huntsman Petrochemicals and Heldey Purvice Limited.
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| The training material is split into a number of sections, each of which contains: |
| - A video presentation - An explanation of best practises - Discussion of key points - Validation questions |
| This training material is designed to provide competence in ensuring control of flange joints in accordance with best practice. |
| For details on this or any of our training programs please contact Novus Sealing Technical Department, through the links on the left of this page. |
| For more information on training please contact us |
CONTROL OF FLANGED JOINTS |
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Our joint integrity
programs are designed to assist companies in the control of joint
leakage from plant. We offer a range of programs
and services to suit your needs; from detailed joint integrity
procedures tailored to plant requirements to simple but effective
tools designed to improve the efficiency of the assembly of flanged
joints.
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The reliability of the flanged
joint depends critically on competent control of the joint making
process. It is common to put considerable effort into the design
process only for improper assembly to lead to joint failure. Therefore
it is important that joint making is undertaken by trained and validated
technicians who have an understanding of the procedure and the underlying
principles and practice.
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The Control of Flanged Joints
is an industry recognised training program designed to ensure that
all individuals with responsibilities in connection with ensuring
the safe control of flange joints are trained and validated as competent
to undertake these responsibilities. The program, produced in conjunction
with a major global petrochemical company and leading bolt service
company, is based around a video presentation of best practices and
utilises an intelligent bolting system to explain and demonstrate
these principles.
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| This unique method allows key areas of joint making e.g. the need to use bolt lubricant, to be clearly understood. The training covers a broad spectrum of topics which can be tailored to suit requirements including: |
| - Introduction - Leaks and Emissions - Flange Design Issues - Flange Joint Preparation and Assembly - Records and Traceability - Tightening Joints On-Line - Emission Monitoring - Control of Fugitive Emissions |
| In addition to the above program NovusTM also offer courses on a range of other topics associated with flanged joint sealing including: gasket manufacture and technology, NOVUS SELECT software aided selection, installation and environmental compliance. |
| For more information please contact us |
| TRAINING MODULES | |
The reliability of
the flanged joint depends critically on competent control of the
joint making process. It is common to put considerable effort into
the design process only for improper assembly to lead to joint failure.
Therefore it is important that joint making is undertaken by trained
and validated technicians who have an understanding of the procedure
and the underlying principles and practice.
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Novus Sealing run a number of
training programs designed to ensure that all individuals with responsibilities
in connection with ensuring the safe control of flange
joints are trained and validated as competent to undertake these responsibilities.
The program is supported by a DVD presentation of joint making and utilises
a rig to demonstrate the key principles of bolted flange connection theory
and practice.
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The following modules are recommended
for the training. The training can be tailored to suit the audience
and modules can be selected based upon the Modules outlined below.
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| For details on these or any of our training programs, please contact Novus Sealing Technical Department who will be happy to assist you. | |
Introduction to Novus
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History Worldwide locations Quality Engineering (Test capability, engineering calls, seminars, trouble shooting, etc.) Manufacturing Capabilities |
| Design | |
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ASME Code Calcs PVRC method EN method |
| Product Training | |
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Non-Metallic Compressed non-asbestos sheets Uniflon Sheet Flexible Graphite High Temperature Solutions Semi-Metallic Spiral wound gaskets Camprofiles Metal Jacketed gaskets Metallic RTJ gaskets |
| Introduction to Flange Joints | |
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Containment of Process Fluid The Requirements for Flange Joints Leaks and Emissions |
| Design & Selection of Flange Joint Components | |
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The function of a gasket Gasket Selection The function of a bolt Bolt Selection The function of a flange Flange Selection |
| Quality & Condition of Flange Joint Components | |
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The need for high quality components Gasket failures due to quality Plant quality inspections |
| Assembly of the Flange Joint | |
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Competent control of the joint making process Preparation of the Flanged Joint Bolt Lubrication Flange Assembly Checking the Completed Joint Systems and Procedures Records and Traceability Tightening Joints on-line |
| Trouble Shooting | |
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Hands on practice using the actual failed gaskets
to determine the cause of failure and finding proper solutions (useful
tool in teaching and involving participants, Group exercises) Different modes of failures for different types of gaskets |
| For more information on training please contact us | |
| Throughout the site all references to Novus Sealing, 5G, Graftec, Uniflon, Novatex are registered trademarks of Novus Sealing Ltd ( UK) and are protected under law worldwide. |
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Novus Sealing offers a full
range of training and support services to the Oil and Petrochemical industries
in particular, but to all industries working with gaskets and sealing
products. |
| Central to this is our training service, which covers design, installation, product handling and safety, troubleshooting and leak detection. |
| Click the links on the left to find out more. |
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| DOWNLOADS |
| All our product literature and specification data sheets |
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| Click the link above to chat directly to one of our sales or technical support staff. | |
| If you would like a callback, please click the link below. | |
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